Introduction:
A renowned steel company from Malaysia approached us with several challenges regarding the safe handling of heavy drums filled with steel grit and wet sludge. Their existing methods posed significant risks to both operators and equipment, prompting them to seek a safer and more efficient solution.
Challenges Faced:
Safety Concerns: Operators faced the risk of injury due to the unstable nature of manually handling heavy drums, leading to potential accidents and falling objects.
Equipment Damage: The current method of handling drums caused damage to the top part of the drums, making it difficult to close or clamp them securely.
Efficiency Issues: Transferring waste grit onto a lorry proved to be difficult and risky, requiring significant manpower and posing safety hazards.
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Operational Risks: Pouring steel grit into separator openings involved two operators and the risk of heavy objects falling, endangering personnel safety.
Recommended Solutions:
After assessing the customer’s requirements, RAAH proposed two effective solutions tailored to their needs::
Model 185XGR:
Capacity: 2500 lbs. (1134 kg)
Features 360-degree drum tilt control in both directions
Hand-operated geared tilt for precise control and safety
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Capacity: 2500 lbs. (1134 kg)
Features 360-degree drum tilt control in both directions
Hand-operated geared tilt for precise control and safety
Model 185A-GR:
Capacity: 2000 lbs. (907 kg)
Offers 360-degree drum tilt control in both directions
Hand-operated geared tilt with a fully enclosed gear box for enhanced safety and durability
Operation guide video link: https://www.youtube.com/watch?v=s6Gpdc1zZg8
Results and Benefits:
By implementing RAAH’s drum lifters and tilters, the steel company experienced several notable benefits:
Enhanced Safety: The risk of accidents and injuries associated with manual handling was significantly reduced, ensuring a safer work environment for operators.
Improved Efficiency: The ability to tilt and maneuver heavy drums with precision resulted in streamlined operations and increased productivity.
Equipment Protection: Damage to drum tops was minimized, prolonging the lifespan of equipment and reducing maintenance costs.
Regulatory Compliance: By investing in modern lifting equipment, the company demonstrated its commitment to safety standards and regulatory compliance.
Conclusion:
The successful implementation of RAAH’s drum lifters and tilters at the steel company underscored the importance of investing in reliable and efficient handling solutions. By addressing safety concerns and improving operational efficiency, the company was able to mitigate risks, enhance productivity, and ensure a safer working environment for its employees.